1. Varieties of conventional diamond rollers: packaging machinery industry: corrugated roller rollers, automobile parts: ball cages, cage inner and outer rollers, automobile valve rollers, piston ring rollers, oil pump nozzle rollers, universal cross shaft rollers, grooving rollers, automobile bearing rollers, gear grinding machine rollers, machine tool parts: guide rails, sliders, screw rollers, crankshaft rollers, automobile connecting rod rollers, airplane blade rollers, steering wheel, sewing machine industry: feed roller, thread rolling plate multi thread diamond rollers, roller rollers, tap grinding wheels, high-precision Fried Dough Twists drill rollers, etc. (accuracy requirements are within 0.002-0.005).
Diamond roller is an efficient tool for shaping grinding wheel dressing, especially suitable for dressing complex or high-precision shaped surfaces. The diamond roller is made of artificial diamond through electroplating process. The use of diamond rollers to shape grinding wheels has the advantages of fast dressing speed, long service life, easy operation, and stable shape, size, and roughness of the processed parts.
2. The use of diamond dressing rollers: Characteristics of the use of diamond dressing rollers:
1. High production efficiency, long service life, and low cost of correcting individual parts.
2. It can maintain the stability of part accuracy and high product qualification rate for a long time, and the interchangeability of parts is good.
3. For some complex surfaces or other parts that are difficult to meet the requirements of imitation dressing, using diamond dressing rollers can achieve satisfactory results.
4. Minimize the technical requirements for operators.
5. The utilization rate of machine tools is high, making it easy to achieve automation and mass production.
3. Main technical indicators (diamond working surface)
Bounce: 0.002mm~0.004mm Straightness: 0.002mm~0.004mm
Cylindricity: 0.002mm~0.004mm Flatness: 0.002~0.005
Line profile tolerance range: 0.002mm to 0.005mm
Range of radius size variation: R ± 0.004mm to 0.002mm
Angle tolerance range: A ± 2 '
The service life of diamond dressing rollers depends on various factors such as their type, design, and usage. Therefore, its lifespan is limited to a wide range.
In general, the service life can reach more than 30000 dressing times, and the feed rate of the roller dressing grinding wheel is ≤ 0.022m per time.
Our company has introduced internationally advanced roller production lines and technologies from Germany, and has researched and manufactured over 200 varieties.